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October and November 1999

October

10-16-99:  Started the tractor up to do a little yard work.  I pulled some shrubs and small trees out of the side yard.  Tractor started OK, but it is smoking some, and the right cylinder is dripping a little oil out of the relief valve.  After I pulled the bushes and trees, I decided to put the tractor away for the winter.  I do not have anti-freeze in the engine, just plain water, and I do not want it to freeze, so I drained it and pushed it into the garage.  I will look at the engine tomorrow morning.

10-17-99:  I removed the gasoline from the tank for use in the snow blower, which will be in use here very soon.  I removed the spark plugs, and the right plug (a Champion) is soaked with oil.  The left plug is sooted, but not much oil on it.  I think I will pull the head and look at the cylinder walls, to see if they are scratched up, glazed, or if I have a broken or stuck ring.  I pulled the head and the cylinders do look work a bit, but not too bad.  I took the head apart and cleaned the carbon off with oven cleaner, then ground the valves.  I will pull the pistons and look at the rings next weekend.

10-23-99:  Pulled the pistons out.  The rings are worn some and scratched, so I think this is the problem.  I found that the pistons were changed to gasoline types with raised tops.  I cleaned them up real good and removed the rings.  I checked the crankshaft journals and the connecting rod bearings.  Everything looks OK.  That is good news!

Click here to see photo of the head

November 1999

11-1-99:  Carolyn and I stopped by Pep Boys to see if they carry John Deere rings and gaskets after work.  No such luck.  I heard that NAPA did carry some tractor parts, so I thought it was worth a try.  I looked for a cylinder hone, but the one they have is too dainty for a 4 1/2 inch cylinder with a 5 inch stroke.  Might be OK for some little engine, but not one this big.

11-2-99:  Went over to Sears to get a cylinder hone and piston ring pliers.

11-8-99:  I called several parts sources and found the best deal at Heritage Equipment John Deere dealer in Clair, Michigan and at the Hogan John Deere dealer in Morris, Illinois.  I spoke with Todd at Heritage, and ordered the parts from him.  I called Pat Noonan to tell him about my new project.  He mentioned that his Farmall model M is getting close to done, and he needs a few parts.

11-9-99:  I used my parts sources to look for what Pat needs, and he contacted some of his as well.  He found the original style seat and the magneto shut-off switch at the same place, in Effingham, Illinois, about 225 miles south of here.

11-10-99:  Pat called and said he wanted to go down by Effingham to get his parts this Saturday.  Looks like a nice trip, so I said OK.

11-11-99:  The parts for our tractor arrived today.  I will start on the engine rebuilding project Sunday.

11-13-99:  Pat picked me up this morning after breakfast for our Effingham trip.  We met a couple of nice guys, Father and son, at Weber's Tractor in the small town of Newton, about 30 miles southeast of Effingham.  Pat bought an oil pressure gauge, magneto switch, grill cover, complete original 1939 model M seat, and the lever for the shutters.

11-14-99:  Pat came over and we started cleaning up the pistons and honing the cylinders.  We worked all day, and it doesn't look much different than it did this morning.

11-16-99:  I forgot to get the lead washers for the head nuts, so I ordered them from Heritage Equipment today.  They should be here Friday or Monday of next week.

11-20-99:  I fit the connecting rods to the crankshaft, by leaving the rings off the pistons and removing a most of shims from the rods, leaving the large on and one thin one on each side of the cap.  I then tighten the rod bearings and move the flywheel.  It did not turn the first time, so I removed the cap and added one shim to each side of the cap and try again until it turned easily.  By adding one shim after I was able to turn the flywheel, I now have .003 inch oil clearance in the bearing.  I fit both rods one at a time, then fastened them both to see how it turned.  All is well.  I have four shims left over, so I only had .003 inch extra clearance between the crank pin and the rod bearing.

Click here to see photo of the fitting of the bearings

I put the new manifold gasket on and assembled the manifold to the head.  Dan and I put the head combustion chamber side down into the tractor front support, then tilted it up, and then slid it onto the block studs after coating the gasket with "Copper Coat" gasket sealer.  I have used "Copper Coat" for more than 40 years and have never had a head gasket leak.  I ran a couple head nuts up tight to make the head squeeze the gasket just a little.  I will have to wait until the lead washers get here to torque the head properly.

Click here to see photo of the engine ready for the head

11-21-99:  I cleaned the garage a little today, and found about 25 rags that need to be washed.  The last time I cleaned them in the house washing machine Carolyn about killed me, so I came up with this: I will wash them in the garage, in a bucket.  I put a quarter cup of dishwashing liquid detergent in my big (4 gallon) bucket and filled it half way up with hot water from the sink.  I figure the oil in the rags is close to cooking oil, so dishwashing detergent should do the job.  I used my mechanic's hammer as the agitator, and mashed and swished them around for about 5 minutes until the water got cool.  The water turned dark gray, and the bubbles went away real fast.  I dumped it out, and the rags looked about the same as before.  I repeated with 2 cups of laundry powder detergent, more hot water, and had similar results, so I repeated the process again, and got almost the same results.  They are still stained, but when I rinsed them in clear water, it only turned a light gray and was almost transparent.  Wow!  I bet I have used $2.00 worth of soap and water to halfway clean $1.50 worth of rags!  At least I didn't mess up the washing machine again. {grin}

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